Requirements refinement, design development, reverse engineering, modeling and simulation, precision machining—complex geometric designs, demanding tolerances, with repeatability and accuracy, low-rate production and/or prototyping, fabrication, testing, verification, and validation are all EPS core competencies.

We provide tangible solutions to difficult problems with our in-house design and fabrication expertise. Proven expertise supported by our CMMI-Dev Lev 3, AS9100D and ISO 9001:2015 certifications for customers such as NAVSEA, DARPA, ONR, and the US ARMY Prototype Integration Facility (PIF) ensures that we are fully prepared to take on any fabrication or prototyping challenge.

Our core Fabrication and Prototyping competencies include:

• CNC Turning and Milling
• 4 Axis Machining
• X and Y Axis Turning with Live Tooling
• Sheet Metal Bending, Tube Bending, Punching, Shearing, Drilling, Reaming, Boring, Honing, Turning, Threading, Tapping and Rolling
• Composite Layup and Assembly (e.g. Fiberglass, Carbon Fiber)
• Metal Surface Treating (Cerakote, Sandblasting, Abrading, Smoothing
• Waterjet precision cutting for materials up to 10" thick
• Mig, tig, flux core, stick, aluminum, stainless, and carbon welding
• Multiple Position Structural Welding Certifications, including 6G Position, IAW with AWS standards
• Aluminum and Steel Structural Welding Certification
• End Item Assembly of Mechanical Components from Fabricated Parts and Sub-Assemblies
• GD&T Measurements and Automatic Reporting- CMM- Keyence XM-5000
• Programmable Logic Control (PLC) and Printed Circuit Board (PCB) Modification
• Enclosure Fabrication / Overhaul
• Electrical Assembly / Including Fiber Optics, Fusion Splice and Amphenol Connectors
• Soldering (in accordance with J-STD-001H, Class 3)
• 3D Printing with Temperature-Regulated Chamber and Print Bed, Vibration and Flow Calibration, Multi-Material Printing and Cutting-Edge Filament including Carbon Fiber Additives